Pharma/MedTech

Pharma 4.0 software for smart factories

In pharmaceutical manufacturing meeting complex regulatory demands must go hand in hand with taking new drugs and devices to the market quickly and efficiently.

Our pharma 4.0 software solutions help pharma industry frontrunners do both by automating and digitizing key processes.

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pharma 4.0

It's time to up productivity in pharma

Pharma manufacturers are faced with a need to increase capacity to overcome drug shortages and meet the demands for new blockbuster drugs. At the same time, they must adapt production to handle smaller batches – right down to the batch of one – without driving up the cost.

But some common challenges stand in the way:

  • Time-consuming manual processes and long batch changeovers steal production time.
  • Inefficient production equipment delivers an average OEE of 35%, according to a McKinsey study.
  • New production lines and sites have a lead time of years and come with a significant negative impact on CO2 emissions.
  • Resource-demanding production and single-use products generate excessive waste.
Pharma 4.0 software solutions

Productivity and compliance for smart factories

Our suite of standardized software solutions shortens batch changeover time and increases productivity in pharmaceutical fill-finish operations, while supporting 21 CFR part 11 compliance and continuous process improvement.

  • Manufacturing intelligence and machine optimization
  • Automated, paperless workflows and processes
  • GxP data handling and digital records
  • Inspection and quality control
  • IIoT and data capture

Read more about our pharma 4.0 software products below.

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Shorter batch changeovers with automated line clearance

Manual inspection between batches easily takes an hour for two trained operators. Our system for automated line clearance uses vision technology to support operators in their work and shorten batch changeover time while ensuring a high level of accuracy.

  • Reduces inspection time by up to 75%.
  • Digital batch documentation always ready for audit.
  • Based on fully validated GAMP Cat. 4 software
  • ROI in days. Yes, days
Read more about automated line clearance
Line clearance 3 steps
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Production data platform

All the data you need to increase efficiency – in one place

The CATCH.AI production data platform solves two major challenges in pharmaceutical manufacturing:

  • It captures and normalizes data from multiple systems regardless of formats, technologies, protocols, etc. so that it becomes accessible and useful for analysis.
  • It gives pharma manufacturers the data-based decision support they need to predict and prevent stops, over time becoming their “best technician”.
Read more about CATCH.AI Get started in days with the CATCH.AI starter kit
CATCH.AI production data platform
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Taking sustainability from strategy to action

A quick glance at any pharma company’s sustainability report is enough to tell you that the industry is concerned about its impact and prepared to take action.

By prolonging equipment lifetime and increasing output, our solutions can contribute to reducing the need for building new sites and purchasing new equipment.

As they increase efficiency and help manage the use of resources, our solutions make it possible to scale and launch new drugs at a reasonable cost, securing patients all over the world the treatment they need.

Sustainable manufacturing
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Want to know more?

Contact our pharma industry expert

Anders Meister, Chief Commercial Officer

Email Anders now