Pharma/MedTech

Pre-validated pharma 4.0 software solutions for smart factories

Meet complex regulatory requirements and take new drugs and devices to the market quickly and efficiently with our suite of pre-validated pharma 4.0 software for vision inspection, digital compliance and data insights.

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It's time to up productivity in pharma

Pharma manufacturers are faced with a need to increase capacity to overcome drug shortages and meet the demands for new blockbuster drugs. At the same time, they must adapt production to handle smaller batches – right down to the batch of one – without driving up the cost.

But some common challenges stand in the way:

Time-consuming manual processes and long batch changeovers steal production time.
Inefficient production equipment delivers an average OEE of 35%, according to a McKinsey study.
New production lines and sites have a lead time of years and come with a significant negative impact on CO2 emissions.
Resource-demanding production and single-use products generate excessive waste.

Pharma 4.0 software solutions

Productivity and compliance for smart factories

Our suite of standardized software solutions shortens batch changeover time and increases productivity in pharmaceutical fill-finish operations, while supporting 21 CFR part 11 compliance and continuous process improvement.

Manufacturing intelligence and machine optimization
Automated, paperless workflows and processes
GxP data handling and digital records
Inspection and quality control
IIoT and data capture

Read more about our pharma 4.0 software products below.

Digital compliance

Search, monitor and compare GxP data without endless PDFs

Log critical GxP data automatically and have reliable data at hand for audits, non-conformity investigations, product release and process optimization.

Digital Compliance lets pharma say a long overdue goodbye to decentralized logging in each level 1 or 2 component and an abundance of paper forms.

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Automated line clearance

Shorter batch changeovers and less paperwork

Manual inspection between batches easily takes an hour for two trained operators. Our system for automated line clearance uses vision technology to support operators in their work, ensuring a high level of accuracy.

Reduces inspection time by up to 75%.
Digital batch documentation always ready for audit.
Based on fully validated GAMP Cat. 4 software
ROI in days. Yes, days

Read more about automated line clearance

Production data platform

All the data you need to increase efficiency – in one place

The CATCH.AI production data platform solves three major challenges in pharmaceutical manufacturing:

It captures and normalizes data from multiple systems regardless of formats, technologies, protocols, etc. so that it becomes useful for analysis.
As a pre-validated data platform, it provides much needed storage and accessibility for GxP data.
It gives pharma manufacturers the data-based decision support they need to predict and prevent stops, over time becoming their “best technician”.

Read more about CATCH.AI Get started in days with the CATCH.AI starter kit

Taking sustainability from strategy to action

A quick glance at any pharma company’s sustainability report is enough to tell you that the industry is concerned about its impact and prepared to take action.

By prolonging equipment lifetime and increasing output, our solutions can contribute to reducing the need for building new sites and purchasing new equipment.

As they increase efficiency and help manage the use of resources, our solutions make it possible to scale and launch new drugs at a reasonable cost, securing patients all over the world the treatment they need.